| Quantity: | |
|---|---|
| Model | KD-CXJ/D(E)-250 |
| Mylar Film Thickness | 0.10mm~0.35mm |
| Mylar Film Width | 100mm~470mm (other sizes can be customized) |
| Double Layer Forming | Achieved |
| Mylar Film Thickness Adjustment | Digital (advanced type) / Manual (economic type) |
| Control Mode | Digital control |
| Temperature Control | Automatic constant temperature |
| Power | 380~415VAC 50~60Hz 6kW |
| Equipment Dimension | L9500mm*W1370mm*H800mm |
The Mylar Film Bending and Cutting Machine is a fully automated system engineered specifically for the precise forming and processing of polyester insulation film used in compact busduct production lines. In modern electrical manufacturing, ensuring the reliable insulation of busbars is critical for safety and performance. This equipment streamlines the entire preparation process by integrating automatic feeding, laser cutting, punching, bending, heating, and discharging into a single, cohesive workflow. By replacing labor-intensive manual methods with a continuous automated cycle, this machine significantly improves production efficiency, ensures consistent insulation quality, and substantially reduces operational costs for busbar manufacturers.
Designed with the specific requirements of busduct manufacturing in mind, this equipment handles polyester (Mylar) film with exceptional reliability. The fully automated process minimizes human intervention, reducing the risk of handling errors and material contamination.
Comprehensive Processing Cycle: Fully supports a continuous sequence of automatic feeding, precise laser cutting, accurate punching, automated bending, thermal heating, and organized discharging.
Double-Layer Forming Capability: Compatible with double-layer forming techniques, supporting a wide range of complex busbar insulation needs and ensuring adequate dielectric strength for high-demand electrical distribution systems.
Optimized for Polyester Film: The heating and bending mechanisms are specifically calibrated for the thermal and physical properties of Mylar film, ensuring clean folds without cracking or material degradation.
Modern busduct production requires the ability to quickly adapt to different project specifications. This machine features an intuitive digital control system that simplifies setup and changeovers, allowing operators to transition between different busbar configurations with minimal downtime.
Intuitive Touch Screen Interface: Operators can easily input critical parameters such as conductor width, hole position, hole count, heating temperature, cutting length, and target production quantity directly through the control panel.
Advanced Laser Cutting for Custom Shapes: Equipped with a precise laser cutting head, the machine supports custom-shaped film cutting, making it highly suitable for non-standard busbar configurations and complex joint sections.
Flexible Equipment Versions: To accommodate varying production scales and investment plans, the machine is available in an advanced version featuring digital thickness adjustment for rapid automated changeovers, as well as an economic version utilizing manual adjustments for cost-effective operation.
Reducing overhead and maximizing raw material utilization are primary concerns for facility managers. This equipment is engineered to deliver a strong return on investment through intelligent automation and precise material handling.
Labor Cost Reduction: The high degree of automation allows a single operator to monitor and manage multiple machines simultaneously, effectively reallocating human resources to more complex tasks within the facility.
Metered Blanking Technology: By utilizing advanced metered blanking, the system precisely calculates and dispenses the exact amount of film required for each section. This significantly reduces material waste and optimizes overall yield.
High-Speed Processing: The integration of the laser cutting head ensures fast processing speeds while maintaining high dimensional accuracy, even when dealing with intricate insulation shapes.
Built to handle the demands of diverse busduct systems, this machine offers broad compatibility with standard industrial materials. It is engineered to process polyester films with thicknesses ranging from 0.10mm to 0.35mm, accommodating film widths between 100mm and 470mm (with custom sizing available to meet specific factory requirements). The system operates on a standard 380-415VAC (50/60Hz) power supply with a 6kW power rating, utilizing automatic constant temperature control to ensure the heating elements maintain the exact thermal conditions required for accurate film bending. Despite its comprehensive capabilities, the machine maintains a practical footprint of L9500mm × W1370mm × H800mm, allowing for straightforward integration into existing production line layouts.
Whether you are establishing a new compact busduct production line, expanding your current manufacturing capacity, or upgrading from manual insulation wrapping processes, this Mylar film cutting and bending machine provides the automation, accuracy, and customization required to meet the strict standards of modern electrical equipment production.
