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Semi-automatic assembly line is composed of three parts, pre-assembly station, automatic reversal station and accessory assembly station.
Pre-assembly station: Operators will pre-assemble and fix busbar main parts by the fixtures and transfer the busbar to the automatic reversal station manually.
Automatic reversal station: When busbar arrives in the reversal station, operator shall fix the busbar by clamp and start riveting on one side. After one side is done, rotators will be reversed 180 degrees for other side’s riveting.
Accessory assembly station: After busbar is riveted, operator will assemble the busbar accessories at this station.
The KD-ZDX/H-4-6(4.5) Semi-Automatic Assembly Line combines manual pre-assembly and riveting with an automatic reversal station. Its three main areas are pre-assembly, reversal and accessory assembly. Operators fix the main busbar parts and transfer the section manually. After one side is riveted, the rotators reverse the workpiece by 180 degrees for the opposite side. The source explicitly states that a riveting machine is not included. |  |
The original table labels “Around 3000mm/4min” as “Position Type.” That label is preserved and flagged rather than silently corrected. Riveting machine exclusion is retained.
| Parameter | Specification |
|---|---|
| Model | KD-ZDX/H-4-6（4.5） |
| Max. Busbar Height | 330mm（Single layer） |
| Max. Busbar Length | 6000mm |
| Position Type | Around 3000mm/4min |
| Riveting Machine | Not included |
| Rotator Nos | 4 sets (standard) |
| Length of Reversal Part | 4500mm |
| Manual Lifting Fixture Nos | 3 pieces |
| Manual Operation Station Length | 1500mm |
| Hanger Material | Aluminum hanger |
| Riveting Type | Manual riveting |
| Power | 380~415VAC 50~60Hz 5kW |
| Equipment Dimension | L18000mm*W800mm*H1900mm |
Automatic ReversalThe reversal station rotates the clamped section through 180 degrees. | Manual RivetingRiveting remains a manual operation in this semi-automatic arrangement. | Four Standard RotatorsThe published standard configuration includes four rotator sets. |
Long Busbar SupportMaximum busbar length is listed as 6000mm. | Single-Layer HeightThe maximum listed single-layer height is 330mm. | Separated Work AreasPre-assembly, reversal and accessory-fitting stations define the process layout. |
FunctionsAutomatic Reversal — The reversal station rotates the clamped section through 180 degrees. Manual Riveting — Riveting remains a manual operation in this semi-automatic arrangement. Four Standard Rotators — The published standard configuration includes four rotator sets. | Working Principle
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Two-Sided RivetingAssembly tasks requiring access to opposite sides of the section. | Long Busway SectionsFixture-supported assembly of busbars within the 6000mm length limit. | Manual Joining with ReversalProduction retaining manual riveting while using automatic rotation. |
Provide busbar height, length and housing structure for fixture review.
Identify the required separate riveting machine because it is not included.
Review the 4500mm reversal part and 1500mm manual operation station.
Recommended acceptance checks for semi-automatic assembly line:
Clamp and RotationCheck section security before and after the 180-degree reversal. | Both Riveted SidesReview the joining result on each side of the representative busbar. | Supply BoundaryVerify fixtures and rotators separately from the excluded riveting machine. |
Multiple Assembly LevelsKiande lists manual, semi-automatic and automatic production lines. | Defined Reversal ProcessThis product describes exactly which handling step is automated. | Accessory and Assembly RangeThe company supplies busbar accessories alongside its assembly equipment. |
Manual preparation, transfer and riveting are identified separately from reversal.
Reversal and manual-station lengths support equipment-layout discussion.
Buyers can compare this arrangement with the manufacturer’s manual and automatic alternatives.
Alternative assembly methods and downstream inspection: Manual Assembly Machine, Automatic Busbar Assembly Line, Manual Inspection Line.
Busway housing assembly
Busbar trunking manufacture
Electrical production lines
Semi-automatic production lines appear in Kiande’s official busbar equipment list. The company also offers manual and automatic lines, plus inspection and packing equipment. Its stated departments cover engineering design, production, sales and after-sales service. |  |
Provide the section drawing and riveting access requirements.
Review an itemized scope for the line and the required riveting equipment.
Discuss section support and factory access around the rotation station.
Kiande’s official website displays an invention patent document for busduct processing equipment. This is a company technology document. It does not establish CE conformity or current ISO certification for every product configuration. |  |
KD-ZDX/H-4-6(4.5) uses an automatic reversal station. Pre-assembly, transfer and riveting remain manual in the published process.
No. The KD-ZDX/H-4-6(4.5) table states “Riveting Machine: Not included.” Confirm the separate equipment required.
The KD-ZDX/H-4-6(4.5) process reverses the clamped busbar by 180 degrees after the first side is riveted.
The listed limits are 6000mm maximum length and 330mm maximum single-layer height for KD-ZDX/H-4-6(4.5).
KD-ZDX/H-4-6(4.5) lists four standard rotator sets and three manual lifting fixtures.
The KD-ZDX/H-4-6(4.5) table places “Around 3000mm/4min” under “Position Type.” It appears to be a production reference, but the field label and test conditions need confirmation.
The published requirement is 380~415VAC at 50~60Hz and 5kW. Equipment dimensions are L18000mm × W800mm × H1900mm.
