Automatic wrapping machine is specifically used for wrapping insulation materials on the surface of busbars in the busbar trunking industry. Different from the traditional polyester wrapping process.
1 it adopts a fast winding method of polyester film;
2 polyester film wrapping rate can be set according to customer needs;
3 Ensure effective improvement of production efficiency and guarantee of busbar insulation performance;
4 Saving labor costs and improving product quality.
The automatic busbar coating machine is an automated device used in the power system to insulate and coat busbars (such as copper bars, aluminum bars, and other conductive bars). Its core advantages revolve around four dimensions: efficiency improvement, stable quality, cost optimization, and safety assurance. It is particularly suitable for large-scale busbar processing needs in fields such as high and low-voltage switchgear, distribution boxes, and new energy energy storage equipment. Based on specific scenarios and technical characteristics, its advantages are detailed as follows:
1. Efficiency: Breaking through Manual Bottlenecks to Adapt to Large-Scale Production
Manual busbar coating (e.g., manual winding of insulating tape, sleeving of heat-shrinkable tubes) is limited by operational proficiency and physical strength, resulting in extremely low efficiency. However, the automatic busbar coating machine significantly improves processing efficiency through a full-process automated design:
Continuous operation with uninterrupted processing The equipment can realize the full-process automatic operation of "busbar feeding → positioning and clamping → coating (insulating material winding/extrusion) → cutting/finishing → finished product blanking" without manual intervention in the middle.
Adapting to multiple specifications with quick switching It supports the processing of busbars with different cross-sectional sizes (e.g., 10×100mm, 20×120mm, etc.) and different lengths (usually 0.5-6m). Parameters (coating thickness, winding density, feeding speed) can be adjusted with one click via the touch screen.
High-speed coating with controllable precision The coating speed can be adjusted according to the characteristics of insulating materials (e.g., insulating tape, mylar), with a maximum linear speed of 1-3 m/min. During the coating process, the feeding and winding tension are controlled by a servo motor, avoiding efficiency waste caused by "uneven speed" in manual operation.
2. Cost: Long-Term Cost Reduction and Optimization of Labor and Material Consumption
From the perspective of long-term production, the initial investment in automatic busbar coating machines can be quickly recovered through "labor savings + material savings + reduced scrap rate", specifically reflected in:
Significant reduction in labor costs One automatic device can replace 3-5 skilled workers (manual work needs to be responsible for cutting, winding, heating, inspection, and other links). Based on an average monthly salary of 6,000 yuan per person, a single device can save 180,000-300,000 yuan in labor costs annually, and the equipment investment can be recovered in 2-3 years.
No.
Parameters
Model
KD-BFJ-M/J-4.5
Adopt Material
Mylar/Insulation Tape
Mylar Film Size
Inner Diameter
φ76mm
Maximum Outer Dimension
φ300mm
Width
100~200mm
Insulation Tape Size
Inner Diameter
φ76mm
Maximum Outer Dimension
φ150mm
Width
20mm
Stroke of X Axis
3000mm
Speed of X Axis
0~200mm/s
Mylar Wrapping Speed
1 Circle/s
Insulation Tape Wrapping Speed
1.5Circle/s
Overlap Ratio
≥50%
Aluminum/ Copper
Conductor Size
Length
1500mm~4000mm
(Maximum length can be customized)
Width
80mm~240mm
Thickness
5mm~6mm
Repetitive Positioning Accuracy
±0.5mm
Power
380~415VAC 50~60Hz
Total Power
10KW
Optional Add-ons
Dust collection system for clean workshop integration
Auto profile loading & unloading table
Data integration module for MES/ERP systems
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Looking to upgrade your busbar aluminum profile cutting process? Contact us for a detailed quote, machine demo, or customization options based on your production line setup.
