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Automatic inspection machine is composed of three parts, feeding positioning station, inspection station and discharge station. When the busbar enters the feeding position, the control system will select the right testing fixture to start testing from the information identified by bar code or previous assembly line. Three tests will be performed including HV withstanding test, insulation resistance test and grounding test. After test is finished, testing report will be generated. This report can be saved, printed on site and recorded remotely. Its format can be set according to customer’s requirements. Automatic inspection machine is mainly used for batch inspecting on the straight busbar. Elbow busbar type shall be tested on manual inspection machine.
| Model | KD-JCX/NC-E/H-6 |
| Busbar Height | 100mm~650mm |
| Busbar Length | 1200mm~6000mm |
| Busbar Type | Straight length type |
| Position Type | Unilateral / Middle |
| Working Efficiency | 2 min/piece(testing time is adjustable.) |
| Servo Nos | 2 axis( Z axis/X axis) |
| Vision System | Phase error judgment( optional) |
| Printing System | Bar code printing/ Report printing( optional) |
| High Voltage Withstanding Test | 0~5000V |
| Insulation Test | 1~1000V |
| Grounding Test | 0~25A |
| Power | 380~415VAC 50~60Hz 5kW |
| Equipment Dimension | L12000mm*W1200mm*H1900mm |
When managing high-capacity production lines, ensuring the structural and electrical integrity of busbars is paramount. The Automatic Inspection Machine is engineered to deliver meticulous scrutiny for straight length type busbars. The exterior features a heavy-duty, powder-coated industrial chassis that minimizes acoustic resonance during high-speed servo movements, emitting only a steady, low-decibel hum while in operation. The tactile interface and reinforced steel framework reflect a commitment to enduring rigorous daily shifts. By automating complex testing procedures, facility managers can significantly reduce human error, accelerate throughput, and maintain absolute confidence in their electrical distribution components.
Relying on manual checks for critical electrical components often leads to costly oversights. This equipment integrates an optional phase error judgment vision system, driven by a highly responsive 2-axis (Z-axis/X-axis) servo mechanism. The optical sensors capture micro-level details along the copper or aluminum surfaces, identifying dimensional deviations or assembly faults instantly. Operating at a baseline efficiency of just two minutes per piece—with adjustable testing times to suit specific batch requirements—the machine effectively eliminates bottlenecks. The automated optical assessment drastically lowers false alarm rates and prevents defective units from progressing further down the line, safeguarding your operational reputation and minimizing material waste.
Industrial layouts demand adaptable machinery. This inspection unit is designed to accommodate a broad spectrum of physical dimensions, specifically handling busbar heights ranging from 100mm to 650mm and lengths spanning 1200mm to 6000mm. Its structural footprint is optimized for straight length type busbars, providing a stable testing bed that prevents material warping or shifting.
Subjecting conductive materials to extreme electrical stress requires foolproof safety architectures. To protect both the operators and the sensitive internal electronics, the testing chamber is heavily shielded against potential hazards.
| High Voltage Shielding | Safely contains electrical stresses during the 0~5000V withstanding tests, actively preventing hazardous arc flashes. |
| Insulation & Grounding | Continuously monitors the 1~1000V insulation and 0~25A grounding tests with instantaneous fault-trip circuits. |
| Power Isolation | Hardwired into the 380~415VAC (50~60Hz, 5kW) distribution module to isolate current immediately upon anomaly detection. |
This multi-layered electrical protection guarantees that the testing environment remains absolutely secure, even when pushing components to their absolute limits during intensive daily production runs.
Modern manufacturing relies heavily on verifiable data to support comprehensive factory audits and client compliance requests. By digitizing the testing records, facility supervisors can track the exact origin and final approval status of every busbar segment. The data management workflow includes:
This level of traceability simplifies troubleshooting, supports warranty claims, and provides tangible proof of compliance to end-users.
Procuring capital equipment is a long-term commitment. This machine is manufactured in strict accordance with international industrial standards, holding CE and ISO certifications to validate its reliability in harsh, continuous-duty environments. Beyond the standard configuration, our veteran engineering team provides deep-level customization. From tailoring the vision system's algorithmic sensitivity for specific phase error judgments to modifying the core testing modules for unique alloy compositions, we deliver a complete turnkey solution. The heavy-duty wiring, industrial-grade contactors, and precisely machined servo tracks are all selected to endure years of mechanical wear and electrical cycling without degrading in accuracy.
Minimizing downtime is just as critical as the initial installation. We back this inspection machinery with a proactive, global support infrastructure available around the clock.
On-Site Commissioning: Our technical specialists ensure the 2-axis servos are perfectly calibrated to your specific busbar profiles right on your factory floor.
Operator Empowerment: Hands-on training sessions allow your personnel to confidently manage daily operations, adjust testing times, and perform routine maintenance independently.
Lifecycle Diagnostics: Throughout the entire lifespan of the equipment, our rapid-response diagnostic team remains on standby to address software updates, mechanical adjustments, or operational queries, ensuring your production schedule remains uninterrupted.
