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Automatic assembly line is customized according to clients’ busbar type. It can achieve unmanned operation no matter the busbar is fixed by rivet or bolt. Currently the busbar type is mainly divided into two types: two-piece type and four-piece type.
By automatic assembly and fixing, the automatic assembly machine will help to reduce manpower and improve the product quality and working efficiency. The working principle is to recognize the busbar type and adjust all the parameters in the machine automatically by scanning the bar code. By module interconnection among PLC, network, touch screen and IPC etc., automatic assembly machine can also achieve information communication with ERP, automatic inspection machine and other related machines.
This Automatic Busbar Assembly Line is designed for high-precision, fully automated assembly of electrical busbar systems—especially tailored for European industrial standards. It supports both two-piece and four-piece busbar tray structures, with intelligent adjustment of parameters via barcode scanning technology.
Whether your production process uses rivets or bolts, this equipment ensures unattended continuous operation, meeting the growing demand for efficient, consistent, and intelligent busbar production lines across Europe.
✅ Optimized for CE-certified busbar assembly systems
✅ Ideal for low and high-voltage busbar manufacturing lines
✅ Supports flexible automation and batch-level consistency
Manufactured under strict adherence to CE directives and EN standards, this assembly line is built with internationally branded components, secure wiring layout, and user-friendly interfaces. It is ready for direct deployment in European factories.
The built-in barcode recognition system identifies busbar types and automatically loads the corresponding program and machine settings—no manual intervention needed. This enables multi-format, flexible production, significantly improving equipment utilization and reducing downtime.
Built on a modular PLC+IPC architecture, the machine supports real-time data exchange with ERP systems, MES platforms, and inline testing equipment. Optional features include remote diagnostics, online updates, and multilingual HMI interfaces, providing industry 4.0-ready infrastructure for European clients.
Two-piece busbar: 2 auto-riveting units
Four-piece busbar: 4 auto-riveting units
With high cycle time and pinpoint positioning, the system ensures solid, reliable connections across all production batches.
The system includes I/O self-checking logic to detect and flag real-time anomalies, enhancing operational safety. It tracks critical metrics like uptime, alarm logs, and cycle efficiency, offering valuable data for OEE (Overall Equipment Effectiveness) analysis and lean production management.
Model | KD-ZDX/NC-2(4)D-6(4.5) |
Max. Busbar Height | 350mm(Single layer) |
Max. Busbar Length | 6000mm |
Position Type | Unilateral position/ Middle position |
Working Efficiency | Around 3000 mm/2 min |
Control Axis | 5 Axis |
Control System | Network control, Online maintenance (optional) |
Riveting Station Nos | 4 sets (Four-piece type)/2 sets (Two-piece type) |
Riveting Type | Automatic riveting |
Power | 380~415VAC 50~60Hz 20kW |
Equipment Dimension: | L25000mm*W2000mm*H19000mm |
Electrical busbar trunking system manufacturers (low/high voltage)
Electrical distribution cabinet and switchgear producers
Smart railway systems, energy infrastructure, and data center power tracks
European OEM/ODM companies focused on automation upgrades
Integration with automatic inspection, cutting, and powder coating lines
✅ Made in China, Trusted Worldwide – Proven export to Europe
✅ Complete CE Certification Documents – Electrical diagrams, manuals, 3D drawings
✅ Multilingual Remote Support – English, German, French available
✅ Custom Configuration – Interface modules, software, fixture options
For a tailored quote, machine demo or integration plan, contact our team. We are a leading China-based manufacturer of automatic busbar assembly lines, serving clients across Germany, France, Italy, Spain, and Eastern Europe.
Currently the busbar type is mainly divided into two types: two-piece type and four-piece type.