| Availability: | |
|---|---|
| Quantity: | |
Aluminum profile double head cutting machine is mainly used for the cutting and blanking of industrial profiles, aluminum alloy curtain wall materials, corner codes and window materials.
With hard alloy chips, the outer diameter can reach 20 ", which ensures the high linear speed and machining accuracy. This machine tool is equipped with a CNC feeding system, and can be installed with a material support according to customer requirements. It uses precision servo motors, ball screws and imported guide rails, so the repeated cutting accuracy is high, and the motor power is increased by 4KW, which is more suitable for the cutting of industrial profile corner codes and aluminum curtain wall materials.
The Aluminum Profile Double Head Cutting Machine stands as a highly specialized, high-precision cutting solution engineered specifically for shaping aluminum profiles utilized within advanced electrical distribution infrastructure. When operating on busy production floors, this dual-head cutting system delivers a consistent, quiet hum of efficiency, executing fast, highly accurate, and perfectly angled cuts essential for constructing rigid busbar housings and protective enclosures.
Whether your facility is tasked with processing heavy-duty structural aluminum rails, intricate mounting profiles, or robust protective casings for complex busduct systems, this machinery guarantees repeatable dimensional accuracy. By eliminating manual measuring errors, it ensures seamless integration with automated busbar production lines, allowing your fabrication teams to maintain a continuous, uninterrupted workflow while handling dense metal extrusions.
The independent dual-head architecture facilitates simultaneous 45° and 90° angle cuts. This synchronized operation completely eliminates the need for tedious manual repositioning, drastically reducing cycle times while ensuring exact geometric alignment.
Specifically optimized for the dense industrial aluminum profiles deployed in low-voltage (LV) and medium-voltage (MV) busbar trunking systems, ensuring every joint fits together with zero tolerance for gaps.
Equipped with an advanced servo motor drive paired with precision ball screw mechanisms, the machine glides into position with absolute accuracy, providing operators with reliable, repeatable profile positioning.
Features industrial-grade pneumatic and hydraulic clamping devices combined with high-precision linear guides. This ensures the aluminum material remains absolutely rigid during high-speed cutting, completely eradicating any risk of material shift or vibration.
Supports intelligent automatic length compensation and high-speed material feeding, maintaining a steady rhythm for continuous, large-scale operations.
Utilizes premium carbide-tipped saw blades (up to 500mm) that slice through thick metal effortlessly, delivering clean, mirror-like, and burr-free edges that require absolutely no secondary grinding or deburring.
Incorporates an integrated automatic mist cooling and lubrication system. This targeted spray effectively controls the temperature rise at the cutting zone, carrying away the distinct scent of heated metal while significantly extending the lifespan of the carbide blades.
Fully adjustable cutting speed and stroke mechanics help prevent any structural deformation of the profiles during intensive mass production runs.
The highly responsive touchscreen HMI panel offers intuitive, tactile operation, allowing technicians to execute quick angle adjustments or length parameter setups with just a few taps on the screen.
Stores multiple customized preset programs in its onboard memory, enabling rapid changeovers for batch processing on various busbar aluminum housing designs without the need for constant reprogramming.
This machine is specifically optimized to handle the rigorous demands of modern electrical infrastructure fabrication, offering exceptional material adaptability. Beyond standard busbar enclosures, it effortlessly processes various irregular aluminum extrusions, square tubes, round pipes, and solid aluminum bars, accommodating diverse cross-sectional dimensions and wall thicknesses.
Slicing aluminum busbar enclosure profiles to exact lengths prior to downstream punching, bending, and final assembly.
Shaping critical support frames, structural brackets, and internal guide rails utilized within extensive busbar trunking lines.
Executing high-throughput pre-cutting tasks with perfect edge fidelity before the profiles are routed to CNC drilling stations or wrapped in dielectric insulation.
Its operational role is especially critical in high-capacity production workshops. By delivering a flawless, deformation-free cut right off the machine, it dramatically accelerates the assembly line pace, ensuring that precision, speed, and automated reliability are consistently achieved while scaling output.
| The main technical parameters | |
| Sawing length | 430—4500/6000mm |
| Saw width x height(WxH) | 230x150mm |
| Main motor power | 3.0KW*2 |
| Main motor speed | 2840r/min |
| Use Saw Blade Size | φ500xф30x120T |
| Saw blade swing angle | 90°—45° |
| Table rotation angle | 90°—45° |
| Saw blade feed speed | 0—3m/min |
| Saw blade return speed | 2—3m/min |
| Working pressure | 0.6—0.8Mpa |
| Operating Voltage | 380V |
Built for Busbar Lines: Features a tailored mechanical configuration specifically designed to handle the unique metallurgical properties of aluminum profiles used in critical electrical distribution infrastructure.
Stable Industrial Frame: Constructed upon a heavy-duty, anti-vibration cast base that absorbs kinetic energy, ensuring high-speed cutting operations proceed with minimal deviation and a reassuringly solid physical footprint.
Maintenance Friendly & Supported: Engineered for easy blade replacement and features an auto-lubrication system. Backed by a comprehensive 12-month warranty and rapid-response remote diagnostic support to keep your operations running smoothly.
Global Compliance & Safety: CE certified and fully compliant with international safety standards. It comes standard with a fully enclosed safety shield and low-noise acoustic design, protecting operators and maintaining a clean, hazard-free workshop environment.
High-capacity dust collection system designed for seamless workshop integration, capturing micro-aluminum shavings to maintain pristine air quality.
Automated profile loading & unloading table, reducing manual lifting fatigue and accelerating the continuous feeding cycle.
Advanced data integration module customized for your facility's specific MES/ERP systems, enabling real-time production tracking and non-standard automation line synchronization.