This advanced metalworking system is configured with a heavy-duty riveting gun, a dedicated pumping station, and a high-capacity hydraulic power-pack delivering pressurized oil via flexible hydraulic hoses. Activation is intuitively managed by an ergonomic switch handle, giving operators complete control over the pressing cycle. Engineered for demanding industrial environments, the machine consolidates multiple fabrication steps into a single, highly efficient workstation. By integrating self-piercing riveting, precise clinching, clean punching, pressing-in, and detailed embossing, it significantly streamlines the production of complex busbar systems and intricate sheet metal assemblies. The tactile feedback of the switch handle and the quiet, steady hum of the hydraulic power-pack reflect the careful engineering focused on operator comfort and consistent output. Facility managers will appreciate how this multi-process capability reduces the need for transferring heavy materials between different machines, thereby optimizing floor space and accelerating overall production timelines.
At the core of this system is a substantial 50-liter hydraulic pumping station designed to sustain continuous, demanding workloads across multiple shifts. By delivering a stable 25MPa of pressure through heavy-duty flexible hoses, the power-pack ensures that every stroke of the riveting gun executes with unyielding, repeatable force. This consistent power delivery translates to uniform joint formation, eliminating the microscopic variations that often plague manual or pneumatically driven alternatives. The robust fluid dynamics within the system keep operating temperatures stable, allowing for prolonged shifts without thermal degradation or loss of pressing power. The large reservoir capacity also means the hydraulic fluid maintains optimal viscosity, protecting internal seals and valves from premature wear.
When processing conductive materials like copper or aluminum busbars, maintaining electrical integrity is paramount. This equipment precisely controls the 50mm stroke and pressure during the clinching and self-piercing riveting processes, ensuring that the conductive pathways remain entirely uncompromised. The resulting joints are visually flush, mechanically secure, and exhibit exceptional consistency across large production batches. Operators will notice the smooth, burr-free finish on the embossed and punched sections, a direct result of the tightly toleranced tooling and controlled hydraulic descent. This level of precision eliminates the need for secondary grinding or finishing operations, saving valuable labor hours and preventing material waste.
Industrial fabrication requires equipment that adapts to the workspace, rather than forcing the operator to adapt to the machine. This system incorporates several design elements focused on human-centric operation and safety:
Every component of this riveting system has been specified to handle the rigorous demands of continuous metal fabrication. From the substantial 4.5kW power draw that drives the hydraulic pump to the specific 50mm gun head stroke designed for optimal clearance, the technical parameters reflect a machine built for serious industrial application. The following specifications detail the operational capacities that make this unit a reliable addition to any professional fabrication facility.
No. | Parameters |
Model | KD-MJQ-2 |
Max. Pressure | 25MPa |
Oil Pipe Length | 10000mm |
Oil Tank Capacity | 50L |
Gun Head Stroke | 50mm |
Iron Thickness | 1.5mm+1.5mm |
Power | 380VAC 50~60Hz 4.5kW |
Investing in heavy-duty metalworking machinery requires confidence in long-term reliability and comprehensive operational backing. This clinching and embossing system is manufactured in strict accordance with CE and ISO quality certification standards, ensuring that every hydraulic valve, hose fitting, and structural weld meets rigorous industrial benchmarks. To facilitate immediate integration into your production lines, comprehensive equipment operation training and detailed installation guidance are provided by experienced technicians. Furthermore, a highly responsive spare parts supply network guarantees that consumable tooling, hydraulic filters, and replacement seals are readily available. This proactive approach to maintenance minimizes potential downtime, safeguards your manufacturing schedule, and ensures a strong return on investment over the machine's operational lifespan.
