High Precision CNC Busbar Machine for Power Applications

Overview of KD-DTYTJ-C/A-4.5(6) Busbar Machine

The KD-DTYTJ-C/A-4.5(6) CNC Busbar Processing Machine is an advanced busbar machine line designed for cutting, punching, bending, and embossing of copper and aluminum busbars. This high-precision and high-efficiency busbar processing solution is widely used in power equipment manufacturing, electrical switchgear production, railway power supply systems, and renewable energy distribution.

By integrating intelligent CNC control, it ensures high accuracy, automation, and efficiency, making it an essential choice for industrial busbar fabrication.

Core Functions of Busbar Machine

1. Cutting

• Equipped with a 2kW power saw blade (diameter 400mm), ensuring precise cutting of busbars of various sizes.

• Consistency in busbar cutting size, reducing manual errors.

2. Punching

• Delivers 300kN punching pressure, enabling quick punching and slotting for various electrical busbar connections.

• Suitable for customized hole configurations, supporting busbar terminals, mounting slots, and power connectors.

3. Bending

• The 400kN hydraulic bending system supports:

• Maximum bending width: 300mm

• Maximum bending height difference: 40mm

• Enables the processing of complex busbar geometries, including L-bends, U-bends, and multi-angle busbar shapes.

4. Precise Positioning

• X-axis travel: up to 1800mm

• Positioning accuracy: ±0.2mm

• Repeat positioning accuracy: ±0.05mm, ensuring consistent quality across multiple busbar units.

5. Intelligent Marking (Optional)

• Supports 2D barcode engraving, QR code marking, and serial number printing, allowing product traceability in busbar production lines.

Busbar Specifications and Processing Range

• Busbar length: 1200mm - 6000mm

• Busbar width: 140mm - 300mm

• Busbar thickness: 2mm - 6mm

• Supports flat bar processing, copper busbar fabrication, and custom busbar profiles.

Applications of CNC Busbar Machine

1. Distribution Cabinet and Switchgear Production

• Facilitates the processing of standardized busbar components for low-voltage and high-voltage switchgear, improving power distribution efficiency.

2. Power Transformers and Electrical Grid Systems

• Ensures precise busbar fabrication for power transmission, offering reliable electrical connections.

3. Renewable Energy – Solar & Wind Power Systems

• Supports customized busbar tools for solar inverter systems, battery energy storage solutions, and wind power substations.

4. Railway Power Supply and Industrial Automation

• Used in railway traction power supply systems and industrial automation panels, providing efficient busbar connection technology.

Advantages of CNC Busbar Processing Over Traditional Busbar Tools

Compared with manual or semi-automatic busbar tools, KD-DTYTJ-C/A-4.5(6) CNC Busbar Machine offers:

✅ High Degree of Automation

• Reduces manual intervention, improves work efficiency, and minimizes human errors.

✅ Programmable Machining & Flexible Production

• Easily switches between different busbar configurations, ideal for mass production and custom orders.

✅ Superior Processing Accuracy

• Avoids dimensional errors, ensuring high-quality busbar fabrication.

✅ Stable Power System for Heavy-Duty Applications

• Operates on 380-415V AC, 50/60Hz, 10kW, delivering consistent performance for large-scale busbar production.

Understanding the Busbar Working Principle

The working principle of a CNC busbar machine involves automated metal processing through a numerically controlled system. The steps include:

1. Material Feeding: Copper or aluminum busbars are loaded into the machine.

2. CNC Programming: The system processes the input commands to determine cutting, punching, and bending sequences.

3. Precision Machining: The machine executes high-precision punching, shearing, and forming using hydraulic and servo-controlled mechanisms.

4. Final Inspection & Marking: Engraving or labeling for quality control and production tracking.

Why Choose KD-DTYTJ-C/A-4.5(6) for Busbar Production?

If you are looking for a busbar machine line with high precision, automation, and versatility, the KD-DTYTJ-C/A-4.5(6) CNC Busbar Processing Machine is the ideal solution.

Designed for mass production and custom orders
Supports complex busbar shapes with CNC accuracy
Reduces operational costs and improves efficiency
Applicable across multiple industries: electrical, power grid, automation, and renewable energy

Investing in an intelligent CNC busbar processing machine ensures that your busbar fabrication process meets modern industry standards while optimizing productivity and reliability.

Contact Us for Busbar Machine Solutions

For more details on busbar machine tools, working principles, and customization options, contact us today and enhance your busbar processing capabilities!