Engineered by Kiande Electric, a premier manufacturer and supplier of advanced industrial equipment for the electricity manufacturing field.
Designed specifically to meet the rigorous demands of bulk production environments.
Consolidates multiple fabrication steps into a single, highly efficient footprint.
Delivers exceptional precision for strict manufacturing tolerances.
Direct sourcing from Kiande Electric ensures optimal value and comprehensive technical backing.
The automatic joint connection bar processing center is a machine with unmanned operation. Operator only needs to set the related data on the touch screen such as current ratings, quantity, hole distance, raw material length and etc. and strip conductors will be processed automatically. This will save labor cost and win stable and good quality. As connection bar type is different in the joint, machine can be customized according to the requirement to proceed hole punching, counter bore, cutting and etc..
Automatic wrapping machine is specifically used for wrapping insulation materials on the surface of busbars in the busbar trunking industry. Different from the traditional polyester wrapping process.
1 it adopts a fast winding method of polyester film;
2 polyester film wrapping rate can be set according to customer needs;
3 Ensure effective improvement of production efficiency and guarantee of busbar insulation performance;
4 Saving labor costs and improving product quality.
Automatic assembly line is customized according to clients’ busbar type. It can achieve unmanned operation no matter the busbar is fixed by rivet or bolt. Currently the busbar type is mainly divided into two types: two-piece type and four-piece type.
By automatic assembly and fixing, the automatic assembly machine will help to reduce manpower and improve the product quality and working efficiency. The working principle is to recognize the busbar type and adjust all the parameters in the machine automatically by scanning the bar code. By module interconnection among PLC, network, touch screen and IPC etc., automatic assembly machine can also achieve information communication with ERP, automatic inspection machine and other related machines.
Automatic inspection machine is composed of three parts, feeding positioning station, inspection station and discharge station. When the busbar enters the feeding position, the control system will select the right testing fixture to start testing from the information identified by bar code or previous assembly line. Three tests will be performed including HV withstanding test, insulation resistance test and grounding test. After test is finished, testing report will be generated. This report can be saved, printed on site and recorded remotely. Its format can be set according to customer’s requirements. Automatic inspection machine is mainly used for batch inspecting on the straight busbar. Elbow busbar type shall be tested on manual inspection machine.
Busbar conductor processing spans cutting, punching, notching, and bending—each step bearing equally on final electrical and mechanical integrity. The process must be approached not as a series of independent fabrication tasks but as a continuum where material behavior, tooling condition, and dimens
Mylar wrapping is a critical insulation stage that directly influences the dielectric reliability, thermal performance, and service life of the busduct system. Manual or semi-mechanical wrapping frequently introduces uneven tension, air pockets, and edge wrinkling—conditions that may become partial
Inline busbar inspection transforms quality assurance from a final sampling gate into an integral production function. The process begins as the busbar assembly—or the individual processed conductor—enters the inspection station on the conveyor. Sensors detect its presence and trigger the test seque
The decision between an automatic and a semi-automatic busbar assembly line centers on balancing capital investment with long-term operational consistency, labor dependency, and quality assurance targets. A semi-automatic line combines motorized conveyors or pallet systems with manual assembly stati
Selecting busbar production equipment requires a holistic view that goes well beyond punching force or bending angle. The starting point must be a clear definition of your product portfolio—maximum conductor width, thickness, material grades (copper, aluminum, or both), and the geometric complexity
