Engineered specifically for the rigorous demands of intensive sandwich busbar manufacturing, this 380V self-piercing riveting system delivers precise, non-destructive fastening for 1.5mm + 1.5mm dual-layer metal sheets. Unlike traditional assembly methods that require time-consuming pre-drilling, alignment, and manual rivet insertion, this advanced equipment streamlines your entire workflow. By piercing and fastening in a single, fluid motion, it significantly reduces labor overhead while effectively eliminating the structural vulnerabilities and human errors often associated with manual hole-punching. The core architecture of the machine integrates a heavy-duty, ergonomically balanced riveting gun, a highly responsive pumping station, and a robust hydraulic power-pack that delivers pressurized oil through reinforced, flexible hydraulic hoses.
To accommodate expansive workshop layouts and complex, multi-station production lines, the system is thoughtfully equipped with a 10-meter ultra-long flexible high-pressure oil hose and a substantial 50L capacity hydraulic tank. This extended reach configuration allows operators to maneuver freely across large, heavy busbar spans without the constant need to reposition the main hydraulic power unit, drastically reducing physical fatigue and operational delays. Activation is intuitively managed via a responsive switch handle integrated directly into the gun grip, providing immediate tactile feedback and precise control over the riveting cycle.
Delivering a consistent and stable hydraulic output of up to 25MPa, the machine guarantees that every single rivet point receives uniform, calculated force. This mechanical precision ensures exceptional structural integrity, creating a cold-formed joint that maintains electrical continuity and mechanical strength across your entire busbar output. Furthermore, the control framework is highly adaptable to your facility's growth; operations can seamlessly transition from standard manual switch operation to customized semi-automatic or fully integrated CNC automated systems, aligning perfectly with scaling production volumes and stringent efficiency targets.
The operational capability of this riveting equipment is defined by its industrial-grade specifications, meticulously tailored to maintain continuous uptime in demanding electrical component manufacturing environments. The 25MPa maximum pressure rating is carefully calibrated to penetrate and secure dual 1.5mm metal layers—typical in dense busbar enclosures—without causing material fatigue, warping, or micro-cracking in the surrounding conductive casing. Paired with a generous 50mm gun head stroke, operators gain sufficient mechanical clearance to navigate complex busbar profiles, tight assembly angles, and overlapping joint sections smoothly. This stroke length ensures that the tool can be positioned accurately before the hydraulic force is applied, preventing surface scratches or misalignment.
No. | Parameters |
Model | KD-MJQ-2 |
Max. Pressure | 25MPa |
Oil Pipe Length | 10000mm |
Oil Tank Capacity | 50L |
Gun Head Stroke | 50mm |
Iron Thickness | 1.5mm+1.5mm |
Power | 380VAC 50~60Hz 4.5kW |
Powered by a reliable 4.5kW industrial motor operating on a standard 380VAC (50~60Hz) three-phase electrical supply, the hydraulic power-pack maintains optimal fluid dynamics even during continuous, high-volume production shifts. The generous 50-liter oil tank capacity plays a critical role in the system's thermal management. During rapid, repetitive riveting cycles, the large volume of hydraulic fluid effectively absorbs and dissipates generated heat, preventing fluid degradation, maintaining consistent viscosity, and ensuring that pressure delivery remains absolute without thermal throttling. The inclusion of the 10,000mm (10-meter) oil pipe further emphasizes the machine's design focus on spatial flexibility. The hoses are constructed with multi-layered steel wire reinforcement to withstand the 25MPa internal pressure while remaining pliable enough to drag across concrete factory floors without kinking or abrasive wear, ensuring your assembly teams can work efficiently across extended production zones.
As a direct source factory with over a decade of specialized experience in busbar processing machinery, we maintain strict oversight over every phase of production, from raw material selection to final hydraulic testing. We understand that every production facility operates with unique spatial layouts and specific assembly protocols, which is why our support extends far beyond standard equipment delivery.
