Elbow busbar assembly machine is mainly to use pneumatic clamp to position and fix busbar to make conductors close tightly in convenience of elbow busbar riveting (vertical elbows and horizontal elbows). Machine can be customized according to different busbar dimensions.

Automatic assembly line is customized according to clients’ busbar type. It can achieve unmanned operation no matter the busbar is fixed by rivet or bolt. Currently the busbar type is mainly divided into two types: two-piece type and four-piece type.

By automatic assembly and fixing, the automatic assembly machine will help to reduce manpower and improve the product quality and working efficiency. The working principle is to recognize the busbar type and adjust all the parameters in the machine automatically by scanning the bar code. By module interconnection among PLC, network, touch screen and IPC etc., automatic assembly machine can also achieve information communication with ERP, automatic inspection machine and other related machines.

Busbar profile processing machine, operator will input values such as length, width, holes position, quantity and etc. to initiate automatic working procedures including ends cutting, punching, and etc..

1 Multi functional processing busbar profile;

2 Saving labor and make maximum of raw material.

Nowadays industrial robots are widely used in every field. In our electrical field, it is mainly applied in welding and transferring. 

1 Processing procedures like welding on copper/aluminum/steel parts, grinding and polishing and etc. are replaced by robot;

2 Guarantee more reliable product quality. If client has special processing procedure;

3 Machine can also be customized according to the requirement, robot brand and welding machine brand can be designated by client;

4 If no special requirement, client can choose our cooperated robot brand such as FANUC, ABB, KUKA, PANASONIC, EFFORT ESTUN, Xinshida, Guangzhou CNC and other brands. Same as welding machine.

The coil cutting machine is mainly used for uncoiling the aluminum or copper rolls and dividing into required length. This equipment is divided into four parts: the uncoiling part, the compressing part, the cutting part and the discharging part.

Key difference between manual packing machine and automatic packing machine is the wrapping way. For the manual packing machine, operator needs to hold the film in the beginning and later film will be wrapped on the busbar automatically. When wrapping is finished, operator shall stop the machine and cut the film manually.

Automatic inspection machine is composed of three parts, feeding positioning station, inspection station and discharge station. When the busbar enters the feeding position, the control system will select the right testing fixture to start testing from the information identified by bar code or previous assembly line. Three tests will be performed including HV withstanding test, insulation resistance test and grounding test. After test is finished, testing report will be generated. This report can be saved, printed on site and recorded remotely. Its format can be set according to customer’s requirements. Automatic inspection machine is mainly used for batch inspecting on the straight busbar. Elbow busbar type shall be tested on manual inspection machine.

Aluminum profile double head cutting machine is mainly used for the cutting and blanking of industrial profiles, aluminum alloy curtain wall materials, corner codes and window materials.

With hard alloy chips, the outer diameter can reach 20 ", which ensures the high linear speed and machining accuracy. This machine tool is equipped with a CNC feeding system, and can be installed with a material support according to customer requirements. It uses precision servo motors, ball screws and imported guide rails, so the repeated cutting accuracy is high, and the motor power is increased by 4KW, which is more suitable for the cutting of industrial profile corner codes and aluminum curtain wall materials.

The packing platform is used for busbar conductor’s insulation wrapping. Platform is made of iron or aluminum alloy with main dimension of L2800mm*W600mm*H800mm.

Automatic packing machine is to wrap film over the busbar to keep busbar away from the dust and moisture during transportation. This kind of packing machine can achieve the function of automatic feeding, automatic packing, automatic wrapping and automatic cutting. It can be matched with automatic stacking system to realize full automatic packing and storage. Machine is mainly designed for straight length busbar. For irregular busbar, please kindly adopt Kiande’s other machines or wrap it manually.

Automatic wrapping machine is specifically used for wrapping insulation materials on the surface of busbars in the busbar trunking industry. Different from the traditional polyester wrapping process.

1 it adopts a fast winding method of polyester film;

2 polyester film wrapping rate can be set according to customer needs;

3 Ensure effective improvement of production efficiency and guarantee of busbar insulation performance;

4 Saving labor costs and improving product quality.

Mylar film forming machine is to form the polyester film used in compact busbar by heating workmanship. The working procedure includes feeding, pre-forming, heating, forming, cutting, discharging and etc.. This machine can realize unmanned operation. Operator only needs to input the required data on the touch screen such as conductor width, heating temperature, cutting length and formed quantity and etc. before machine starts working. The key advantages of this machine are that formed round corners are smooth, metered blanking can save materials and labor cost is saved as one operator can control several machines in the same time.

Automatic assembly line is customized according to clients’ busbar type. It can achieve unmanned operation no matter the busbar is fixed by rivet or bolt. Currently the busbar type is mainly divided into two types: two-piece type and four-piece type.

By automatic assembly and fixing, the automatic assembly machine will help to reduce manpower and improve the product quality and working efficiency. The working principle is to recognize the busbar type and adjust all the parameters in the machine automatically by scanning the bar code. By module interconnection among PLC, network, touch screen and IPC etc., automatic assembly machine can also achieve information communication with ERP, automatic inspection machine and other related machines.