Nowadays industrial robots are widely used in every field. In our electrical field, it is mainly applied in welding and transferring. Processing procedures like welding on copper/aluminum/steel parts, grinding and polishing and etc. are replaced by robot to guarantee more reliable product quality. If client has special processing procedure, machine can also be customized according to the requirement. Besides that, robot brand and welding machine brand can be designated by client. If no special requirement, client can choose our cooperated robot brand such as FANUC, ABB, KUKA, PANASONIC, EFFORT ESTUN, Xinshida, Guangzhou CNC and other brands. Same as welding machine.

Self-piercing riveting machine, also called riveting gun, is applied for busbar assembly. It can be customized according to different busbar housing. Before riveting, operator does not need to drill the hole. Machine can realize self-piercing riveting by its pressure and rivet structure.

Automatic assembly line is customized according to clients’ busbar type. It can achieve unmanned operation no matter the busbar is fixed by rivet or bolt. Currently the busbar type is mainly divided into two types: two-piece type and four-piece type.

By automatic assembly and fixing, the automatic assembly machine will help to reduce manpower and improve the product quality and working efficiency. The working principle is to recognize the busbar type and adjust all the parameters in the machine automatically by scanning the bar code. By module interconnection among PLC, network, touch screen and IPC etc., automatic assembly machine can also achieve information communication with ERP, automatic inspection machine and other related machines.

The polyester film slitting machine is mainly used for dividing the busbar insulating polyester film, and the slitting is performed according to the width of the required film. This equipment is divided into three parts: the discharging area, the cutting machine and the receiving area, which can also be set according to the length requirements meters.

Elbow busbar assembly machine is mainly to use pneumatic clamp to position and fix busbar to make conductors close tightly in convenience of elbow busbar riveting (vertical elbows and horizontal elbows). Machine can be customized according to different busbar dimensions.

The coil cutting machine is mainly used for uncoiling the aluminum or copper rolls and dividing into required length. This equipment is divided into four parts: the uncoiling part, the compressing part, the cutting part and the discharging part.

Automatic packing machine is to wrap film over the busbar to keep busbar away from the dust and moisture during transportation. This kind of packing machine can achieve the function of automatic feeding, automatic packing, automatic wrapping and automatic cutting. It can be matched with automatic stacking system to realize full automatic packing and storage. Machine is mainly designed for straight length busbar. For irregular busbar, please kindly adopt Kiande’s other machines or wrap it manually.

Manual assembly machine is composed of three parts, pre-assembly station, riveting station and accessory assembly station. It is applied for two types of busbar: two piece type and four piece type. Main function of this machine is to fix the busbar conductor in convenience of riveting. All operation such as rotating, riveting and etc. will be done manually.

Semi-automatic assembly line is composed of three parts, pre-assembly station, automatic reversal station and accessory assembly station.

Pre-assembly station: Operators will pre-assemble and fix busbar main parts by the fixtures and transfer the busbar to the automatic reversal station manually.

Automatic reversal station: When busbar arrives in the reversal station, operator shall fix the busbar by clamp and start riveting on one side. After one side is done, rotators will be reversed 180 degrees for other side’s riveting.

Accessory assembly station: After busbar is riveted, operator will assemble the busbar accessories at this station.

Unqualified busbar is required to be disassembled for re-production. The rivet remover can take out the rivet from the riveted busbar by punching way.

Automatic inspection machine is composed of three parts, feeding positioning station, inspection station and discharge station. When the busbar enters the feeding position, the control system will select the right testing fixture to start testing from the information identified by bar code or previous assembly line. Three tests will be performed including HV withstanding test, insulation resistance test and grounding test. After test is finished, testing report will be generated. This report can be saved, printed on site and recorded remotely. Its format can be set according to customer’s requirements. Automatic inspection machine is mainly used for batch inspecting on the straight busbar. Elbow busbar type shall be tested on manual inspection machine.

The packing platform is used for busbar conductor’s insulation wrapping. Platform is made of iron or aluminum alloy with main dimension of L2800mm*W600mm*H800mm.