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Engineered by Kiande Electric, a premier manufacturer and supplier of advanced industrial equipment for the electricity manufacturing field.
Designed specifically to meet the rigorous demands of bulk production environments.
Consolidates multiple fabrication steps into a single, highly efficient footprint.
Delivers exceptional precision for strict manufacturing tolerances.
Direct sourcing from Kiande Electric ensures optimal value and comprehensive technical backing.
Step onto the production floor and experience the quiet hum of efficiency with our Busbar Conductor Multifunctional Processing Machine built by Kiande Electric. The heavy-duty steel chassis grounds the unit, absorbing vibrations and emitting a low, steady resonance that speaks to its immense hydraulic power. Running your hand along the powder-coated finish reveals a meticulous craftsmanship designed to withstand the harshest industrial environments. This is not just a piece of machinery; it is the beating heart of your electrical component fabrication line. By integrating multiple processing stages, it eliminates the chaotic shuffle of materials across the shop floor.
You will notice the distinct absence of jagged edges and the clean, sharp snap of the punch slicing through thick copper and aluminum with effortless grace. The scent of freshly cut metal is minimized by efficient debris management, maintaining a clean workspace. Every stroke of the hydraulic cylinder delivers unyielding force, transforming raw conductive metals into perfectly formed components ready for immediate assembly. This machine fundamentally shifts how you handle large-scale orders, turning complex, multi-step routines into a singular, fluid operation that elevates your entire production capability.
| Model | KD-DTYTJ-C/A-4.5(6) |
| Force Bend | 400 |
| Punch | 300 |
| Piler Head | 300 |
| Stroke of X Axis | 1800mm |
| Speed of X Axis | 0~150mm/s |
| Marking | Barcode, QR code (optional) |
| Conductor Size (Aluminum, Copper) Length | 1200mm~6000mm |
| Width | 140mm~300mm |
| Thickness | 2mm~6mm |
| Positioning Accuracy | 0.2mm |
| Repetitive Positioning Accuracy | 0.05mm |
| Saw Blade Power | 2kW |
| Saw Blade Diameter | 400mm |
| Max. Bending Width | 300mm |
| Max. Bending Height Difference | 40mm |
| Max. Hydraulic Force | 31.5MPa |
| Power | 380~415VAC 50~60Hz 10kW |
Elevate your fabrication standards with a machine engineered to outperform conventional limitations. The architecture of this system focuses on maximizing uptime while minimizing operator fatigue, translating to a smoother, more profitable operation for your facility.
Uncompromising Structural Integrity: The reinforced steel framework resists torsion during high-pressure operations, ensuring the machine remains perfectly aligned year after year.
Fluid Hydraulic Dynamics: Experience the smooth, consistent application of force that eliminates material tearing and reduces the need for secondary finishing.
Ergonomic Interface: The control panel is positioned to reduce operator strain, featuring highly responsive touch controls that react instantly to input.
Acoustic Dampening: Engineered to operate below standard industrial noise thresholds, creating a safer and more comfortable environment for your workforce.
Thermal Management: Advanced cooling mechanisms prevent hydraulic fluid degradation during continuous, round-the-clock operation.
Floor space is a premium asset in any modern facility. This three-in-one powerhouse dramatically alters your floor plan by consolidating punching, shearing, and bending into a single, cohesive unit, fundamentally changing how you organize your production flow.
Footprint Reduction: Reclaim up to 60% of your valuable shop floor by replacing three disparate machines with one streamlined processing center.
Workflow Continuity: Eliminate the bottleneck of transporting heavy metal bars between different stations, reducing material handling time to near zero.
Capital Optimization: Drastically lower your overall equipment expenditure and ongoing maintenance costs by servicing a single, highly reliable system.
Simplified Infrastructure: Require only one power drop and one dedicated operator zone, simplifying your facility's electrical and spatial planning.
When dealing with high-voltage switchgears and critical electrical pathways, tolerance for error is nonexistent. This machine guarantees that the thousandth piece produced is identical to the very first, safeguarding your reputation for quality.
Micro-Level Accuracy: Driven by an advanced CNC system and responsive servo motors, achieving an incredible repetitive positioning accuracy of 0.05mm.
Flawless Edges: The high-shear cutting mechanism leaves a mirror-smooth finish without burrs or indentation marks, ensuring optimal electrical conductivity.
Standardized Output: Eradicate human error from the bending and punching processes, which is vital for the strict geometric requirements of complex assemblies.
Scrap Reduction: Pinpoint precision means raw materials are utilized to their maximum potential, virtually eliminating costly waste from misaligned cuts.
Speed without control is a liability, but automated velocity is a massive competitive advantage. This system is designed to keep the raw materials moving and the finished products accumulating, driving your daily output to new heights.
Rapid Cycling: The automated feeding and pushing systems maintain a relentless pace, keeping the processing heads constantly engaged.
Instant Tool Swapping: A high-capacity die library allows for swift, automated transitions between different punch sizes and bend radii without manual intervention.
Labor Optimization: Transition your workforce from manual operators to system supervisors, enabling unmanned or lightly manned continuous flow lines.
Surge Capacity: Easily scale up your output during peak demand periods without needing to hire temporary staff or extend operating hours.
Your order book is diverse, and your equipment must be equally versatile. This machine does not discriminate, handling a massive spectrum of dimensions and metallic alloys with equal finesse and power.
Broad Material Compatibility: Effortlessly process copper, aluminum, specialized alloys, carbon steel, and stainless steel without compromising the machine's structural integrity.
Extreme Dimensions: Masterfully manipulate ultra-long conductors up to 6000mm and exceptionally wide bars up to 300mm.
Variable Thickness Handling: Seamlessly adjust to process delicate 2mm strips or robust 6mm plates with the exact required hydraulic force.
Agile Production: Switch from heavy-duty power transmission components to intricate distribution busbars within minutes, keeping your facility highly responsive to market demands.
The true cost of a machine is measured over decades, not days. Kiande Electric has engineered every wear point, every joint, and every cutting surface to withstand the brutal reality of heavy, continuous industrial usage.
Alloy Steel Tooling: Core dies are forged from premium, high-performance alloy steel, subjected to advanced quenching to resist deformation under extreme loads.
Wear Resistance: Tooling surfaces maintain their sharp, precise edges even after thousands of cycles through dense copper and steel.
Massive Hydraulic Power: The robust 31.5MPa hydraulic system provides smooth, unyielding force without straining the internal seals or pumps.
Heavy-Duty Lifespan: The over-engineered steel frame absorbs shock and vibration, protecting sensitive electronic components and ensuring a remarkably long operational life.
Complex machinery should not require a Ph.D. to operate. By integrating cutting-edge digital interfaces, we have flattened the learning curve and connected your shop floor directly to the digital realm of modern manufacturing.
Scan-to-Produce: Utilize the optional Barcode/QR code scanner to instantly load exact processing parameters, eliminating manual data entry errors.
Intuitive HMI: A crystal-clear, highly responsive touch screen provides a visual, 3D programming environment that guides operators step-by-step.
Industry 4.0 Ready: Seamlessly integrate the machine's data feed directly into your existing ERP or MES systems for real-time production tracking.
Reduced Training Time: The logical, user-centric interface means new operators can achieve peak productivity in a fraction of the time traditionally required.
A productive environment is inherently a safe environment. We have layered multiple active and passive security protocols to protect your most valuable asset—your personnel—while ensuring the machine runs without interruption.
Automated Clamping: Servo-driven clamps secure the material with absolute rigidity, preventing dangerous slips or kickbacks during high-force operations.
Perimeter Defense: Integrated safety shields and highly sensitive light curtains instantly halt operations if the hazard zone is breached.
Self-Diagnostic Intelligence: The system continuously monitors its own health, alerting operators to potential issues before they escalate into critical failures.
24/7 Reliability: Engineered with thermal and electrical redundancies to ensure safe, uninterrupted operation even during grueling three-shift schedules.
Kiande Electric is a comprehensive scientific enterprise specialized in intelligent production and data analysis for the electricity manufacturing field. We deliver not just busbar processing equipment, but end-to-end solutions that boost your production efficiency, quality, cost control and data management. Our Busbar Conductor Multifunctional Processing Machine is the perfect embodiment of our R&D and manufacturing strength.
Direct Manufacturer Advantage: As the direct source with Suzhou headquarter and Zhenjiang manufacturing base, we eliminate intermediaries, offering transparent cooperation and cost-effective solutions for your busbar production line.
Full Industry Chain Support: Beyond multifunctional processing machines, we provide complete busbar production lines, inspection equipment, packing machines and full series of busbar accessories, realizing one-stop procurement.
Strong R&D & Patent Support: Backed by numerous invention and utility model patents, our machines feature mature technology, stable performance and leading processing precision in the industry.
Complete Service System: We have professional R&D, engineering design, production, sales and after-sales teams, providing customized solutions, rapid technical support and spare parts supply.
Proven Industrial Expertise: Focused on busbar field for years, our equipment is widely used in bulk production, helping customers improve efficiency, reduce costs and enhance product consistency.
The integration of a highly rigid steel frame combined with advanced CNC servo drives ensures that thermal expansion and mechanical vibration are severely mitigated. This robust architecture allows the system to hold a repetitive positioning accuracy of 0.05mm consistently, even after hours of continuous, high-speed operation.
Absolutely. The machine's control architecture is designed with Industry 4.0 principles in mind. It features open communication protocols that allow for seamless data exchange with most modern ERP and MES platforms. This enables your management team to conduct real-time monitoring of cycle times, output counts, and overall machine health directly from your central control room.
Our dies are meticulously crafted from specialized, high-grade alloy steel and undergo a proprietary quenching process. While the exact lifespan varies based on the specific material being processed—such as the difference between soft copper and rigid stainless steel—these dies are engineered for exceptional wear resistance. They significantly outlast standard industry tooling, dramatically reducing your consumable costs over time.
Due to its substantial weight and the immense forces generated (up to 31.5MPa hydraulic pressure), we strongly recommend installation on a reinforced industrial concrete floor. However, the machine features a vibration-absorbing chassis design, which means it does not typically require deep, custom-poured anchoring pits. This greatly simplifies the installation process and reduces setup time.
The servo-driven X-axis features a massive stroke of 1800mm and can comfortably process conductor lengths ranging from 1200mm all the way up to 6000mm. The intelligent clamping mechanism automatically adjusts its grip pressure based on the material's dimensions and weight, ensuring secure, mar-free transit through the punching, shearing, and bending zones.
