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Key difference between manual packing machine and automatic packing machine is the wrapping way. For the manual packing machine, operator needs to hold the film in the beginning and later film will be wrapped on the busbar automatically. When wrapping is finished, operator shall stop the machine and cut the film manually.
| Model | KD-ZDX/H-4-6（4.5） |
| Busbar Height | 330mm（single layer） |
| Busbar Length | 6000mm |
| Working Efficiency | Around 3000mm/4min |
| Riveting Machine | Not included |
| Rotator Nos | 4 sets (standard) |
| Length of Reversal Part | 4500mm |
| Manual Lifting Fixture Nos | 3 pieces |
| Manual Operation Station Length | 1500mm |
| Hanger Material | Aluminum hanger |
| Riveting Type | Manual riveting |
| Power | 380~415VAC 50~60Hz 5kW |
| Equipment Dimension | L18000mm*W800mm*H1900mm |
When outfitting a modern electrical equipment manufacturing facility, handling oversized conductive materials demands specialized infrastructure. The KD-ZDX/H-4-6（4.5） manual packing machine is explicitly engineered for heavy-duty busbar processing environments. Designed to accommodate single layer busbars with a height of up to 330mm and an expansive length of 6000mm, this machinery integrates effectively into existing production lines. Facility managers tasked with optimizing workflow will find that this unit eliminates the awkward physical maneuvering typically associated with lengthy conductive bars. The structural framework provides a stable foundation, ensuring that heavy copper or aluminum profiles remain securely positioned during the manual riveting and packing stages. By focusing on structural rigidity and dimensional compatibility, this equipment addresses the exact pain points encountered in large-scale power distribution equipment assembly, allowing operators to maintain a steady, predictable output pace.
The physical interaction between the operator and the machinery dictates daily productivity. This unit is built around a tactile, highly responsive control mechanism designed to reduce operator fatigue and improve precision.
Industrial floor space is a premium asset, and equipment footprint must align with specific operational workflows. The standard equipment dimension spans an impressive L18000mm*W800mm*H1900mm, demanding a dedicated processing corridor. However, the modular nature of the design allows for specific structural adaptations.
Station Configuration: The manual operation station length is currently configured at 1500mm, providing ample room for technicians to execute manual riveting tasks comfortably. Furthermore, the length of the reversal part extends to 4500mm, ensuring that long busbar segments are fully supported during rotation. For procurement teams dealing with unique spatial constraints or heavier-than-average busbar profiles, the layout can be evaluated and adapted. Engineering teams can adjust the spacing of the rotators or the reach of the lifting fixtures to match exact operational parameters, ensuring the machinery serves the facility's specific output requirements.
Reliability in heavy industrial machinery stems from uncompromising testing protocols and adherence to international safety directives. Each packing machine undergoes a rigorous evaluation before it is cleared for dispatch.
Transporting an 18-meter-long industrial asset across international borders requires a meticulous approach to packaging and logistics. The sheer scale of the equipment necessitates disassembly into manageable, heavily protected modules. Each critical component is coated in a thin layer of industrial rust-preventative oil, emitting a distinct metallic scent that signifies its readiness for long-term transit. The modules are then wrapped in thick, moisture-barrier industrial film.
Custom-built wooden crates, constructed from dense, fumigated timber, are engineered to house the specific dimensions of the reversal parts and the main operation station. Inside the crates, heavy-duty shock-absorbing foam isolates the aluminum hangers and lifting fixtures from vibrational damage during ocean freight. The crating strategy is designed to fit precisely within standard shipping containers, utilizing heavy-duty steel strapping to anchor the load. This exhaustive preparation ensures that the equipment arrives at the destination facility in pristine, ready-to-assemble condition.
Integrating a massive piece of infrastructure requires ongoing support and clear communication. A comprehensive technical backing ensures minimal downtime during the transition phase. Buyers receive detailed operational manuals, maintenance schedules, and access to one-on-one video installation guidance.
What information is required before finalizing an order?
Buyers must provide their exact daily capacity targets, the maximum weight of their specific busbars, and a detailed floor plan of their facility to ensure the L18000mm*W800mm*H1900mm footprint can be accommodated safely.
Does the system include a riveting machine?
No, as specified in the technical data, the riveting machine is not included. The system is designed for manual riveting, allowing facilities to utilize their existing hand-held or suspended riveting tools.
What are the maintenance requirements for the rotators and lifting fixtures?
Regular lubrication of the mechanical joints and periodic tension checks on the manual lifting fixtures are required. The aluminum hanger requires minimal maintenance beyond routine visual inspections for surface wear.
How is post-installation support handled?
A dedicated support team provides a 12-hour response window for any mechanical or operational inquiries, backed by a comprehensive supply chain for any necessary replacement fixtures or electrical components over the machine's lifespan.
