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The busbar conductor multifunctional processing machine is engineered to redefine efficiency, precision, and scalability in copper and aluminum busduct fabrication. Through an advanced, industrial-grade PLC and CNC control system, facility operators experience a completely transformed and fluid workflow. By simply inputting critical dimensional values—such as overall length, precise width, specific piler position, and exact batch quantity—into the intuitive, high-resolution human-machine interface (HMI), the system takes full command. Once these parameters are securely set, the machine initiates fully automatic working procedures, flawlessly executing complex sequences including ends punching, piler opening, and piler punching without the need for constant, labor-intensive manual intervention.
This single, heavy-duty unit perfectly integrates the core processes of cutting, punching, and bending, offering unparalleled flexibility to accommodate the complex customization demands of modern electrical infrastructure projects. The tactile responsiveness of the control panel, combined with the smooth, quiet, and rhythmic hum of the servo-driven mechanisms, reflects the premium craftsmanship embedded in every component of the equipment. Operators can effortlessly toggle between manual and automatic operational modes, supported by comprehensive, easy-to-follow operational guidelines and integrated, step-by-step troubleshooting protocols. This thoughtful ergonomic design not only minimizes the learning curve for new technicians but also drastically reduces unexpected downtime, thereby maximizing continuous output and overall facility productivity.
No. | Parameters | ||
Model | KD-DTYTJ-C/A-4.5(6) | ||
Force (KN) | Bend | 400 | |
Punch | 300 | ||
Piler Head | 300 | ||
Stroke of X Axis | 1800mm | ||
Speed of X Axis | 0~150mm/s | ||
Marking | Barcode, QR code (optional) | ||
Conductor Size (Aluminum, Copper) | Length | 1200mm~6000mm | |
Width | 140mm~300mm | ||
Thickness | 2mm~6mm | ||
Positioning Accuracy | 0.2mm | ||
Repetitive Positioning Accuracy | 0.05mm | ||
Saw Blade Power | 2kW | ||
Saw Blade Diameter | 400mm | ||
Max. Bending Width | 300mm | ||
Max. Bending Height Difference | 40mm | ||
Max. Hydraulic Force | 31.5MPa | ||
Power | 380~415VAC 50~60Hz 10kW | ||
At the very core of this high-performance processing equipment lies a highly responsive, servo-driven positioning framework, meticulously paired with a heavy-duty hydraulic system capable of delivering a formidable 31.5MPa of force. This powerful synergy ensures an exceptional repetitive positioning accuracy of exactly 0.05mm, guaranteeing absolute consistency and zero deviation across large-scale, demanding production runs. When processing thick copper or aluminum conductors—ranging from 2mm to 6mm in thickness—the machine glides through the dense metal with a decisive, clean, and powerful shear, leaving smooth, completely burr-free edges that require no secondary finishing. The rigid, reinforced structural frame effectively absorbs all operational vibrations, maintaining perfect alignment even during high-intensity, continuous punching and bending cycles. The distinct, crisp sound of the punch engaging the metal serves as a testament to the sheer power and calibrated precision of the hydraulic cylinders.
Designed specifically to meet and exceed the rigorous, uncompromising demands of the global electrical power sector, this multifunctional machine serves as an indispensable asset for manufacturing facilities. It is heavily utilized in high and low voltage switchgear manufacturing, comprehensive busduct assembly lines, large-scale transformer production, and extensive power distribution system engineering. By significantly streamlining the fabrication of critical conductive pathways, it empowers procurement directors and project managers to confidently meet exceptionally tight deadlines for complex infrastructure projects. Whether shaping intricate, multi-angled busbar layouts for commercial grid expansions or standardizing thousands of identical components for industrial substations, the equipment adapts effortlessly to diverse and evolving project specifications. The ability to handle conductors up to 6000mm in length and 300mm in width ensures that no project is too large or too complex for your production floor.
Investing in industrial machinery requires absolute confidence in both the hardware and the team standing behind it. Our commitment to excellence extends far beyond the physical machine, encompassing a full spectrum of support services designed to maximize your operational success.
